• 03-08-2015
    dangeranger
    RSD The Mayor, strange cracking sound
    hey i have had my rsd out about 6 times now, a couple of times ago while i had it out i was going up a hill and was peddling down hard and all of a sudden i heard a big crack/ snap sound from what seemed like the rear, had it out a few times after that and then today it started again seemed to happen during take offs and when there is strain like peddling up hill, its a very scary sound when it happenshappened about 4 times today.

    any ideas of what could be happening?
  • 03-08-2015
    Gigantic
    sounds like your free hub engagement pawls slipping. Not a good sign, but usually not expensive to replace.
  • 03-08-2015
    bdundee
    As G said!! I think this was a common problem with some of hubs that came on the earlier completes. I seend it on here somewheres.
  • 03-08-2015
    MartinS
    It is probably the hub, but check your chainstays just in case. My buddies Mayor cracked just behind the bb.
  • 03-08-2015
    Willum
    Check drive side chain stay. I too had a friend with a Mayor that broke right behind the bottom bracket on that side. He said he heard cracking before it broke clean through and couldn't figure it out, then it snapped during a long steep climb in fresh snow.
  • 03-09-2015
    dangeranger
    thanks for the replies , ill check it out, would any of those issues be considered under warranty? the bike is only three months old and on a handfull of rides?
  • 03-09-2015
    jonshonda
    My advice would be to make sure your seat rails, seatpost, seatpost clamp, rear dropouts, bottom bracket, and crankset have grease in the proper areas also. You may want to check spoke tension.
  • 03-09-2015
    dangeranger
    it is due for its first maintenance so im going to have them check it over and let them know what is going on
  • 03-09-2015
    cadoretteboat
    Hope you wont have to wait to long.
  • 03-10-2015
    shipdog
    Quote:

    Originally Posted by Willum View Post
    Check drive side chain stay. I too had a friend with a Mayor that broke right behind the bottom bracket on that side. He said he heard cracking before it broke clean through and couldn't figure it out, then it snapped during a long steep climb in fresh snow.

    My Mayor cracked there as well on a small jump. RSD replaced the frame right away with no hassle. The new frame seems a lil' stiffer in design and i have not had any issues since. I love the bike and look forward to many more rides
  • 08-27-2015
    ADKMTNBIKER
    I have recently developed a continuous creaking sound from my Mayors frame. Can't quite identify where it's coming from though. But every pedal stroke it creaks. I'm not large either coming in at a hefty 158lbs.
  • 08-27-2015
    RockyJo1
    Quote:

    Originally Posted by ADKMTNBIKER View Post
    I have recently developed a continuous creaking sound from my Mayors frame. Can't quite identify where it's coming from though. But every pedal stroke it creaks. I'm not large either coming in at a hefty 158lbs.

    BB bearings on mine no play but the drive side was bad.
  • 08-27-2015
    ADKMTNBIKER
    Quote:

    Originally Posted by RockyJo1 View Post
    BB bearings on mine no play but the drive side was bad.


    so the BB bearings on the drive side were bad? what did you do for a fix?
  • 08-27-2015
    ADKMTNBIKER
    Quote:

    Originally Posted by RockyJo1 View Post
    BB bearings on mine no play but the drive side was bad.

    just check crank and it is a little loose sounding can't find why. bearing tight and crank tight.

    The creaking is actually coming from the headtube area.
  • 08-27-2015
    RockyJo1
    Quote:

    Originally Posted by ADKMTNBIKER View Post
    so the BB bearings on the drive side were bad? what did you do for a fix?

    Pulled the bearing and put a new one in.
  • 08-28-2015
    Swerny
    Quote:

    Originally Posted by Gigantic View Post
    sounds like your free hub engagement pawls slipping. Not a good sign, but usually not expensive to replace.

    Quote:

    Originally Posted by bdundee View Post
    As G said!! I think this was a common problem with some of hubs that came on the earlier completes. I seend it on here somewheres.

    http://forums.mtbr.com/fat-bikes/fat...-946628-3.html
  • 10-31-2018
    Devinthrillseeker
    Quote:

    Originally Posted by Gigantic View Post
    sounds like your free hub engagement pawls slipping. Not a good sign, but usually not expensive to replace.


    I have a 2014 Mayor and had the exact same thing happen. Its the rear hub driver. The issue is that the rear axle is not stiff enough so when the driver is under high load it actually flexes causing the pawls to be exposed to load unevenly (more on one side of the pawl) and then due to all of the load being on only half of the pawls contacting surface, the pawls chip. Fatlab tried rectifying the issue with upgrading the aluminum axle to a steel one, which helped make the hub last longer but, it still fails eventually (about 20 rides or so). I have has this happen about 5 times and I just keep replacing the pawls. Every time I replace the pawls, the cracking sound does away for a while but, it eventually comes back and acts like the bike is jumping out of gear now and then.

    I hope this helps.
    Cheers,
    DA
  • 10-31-2018
    Mr Horse
    Do you have Sun Ringle SRC hubs? If so and you determine that that's where the noise is coming from I recently dealt with a very aggravating pawl issue.....I'll spare you the details and suggestions until they are requested.
  • 10-31-2018
    Devinthrillseeker
    Quote:

    Originally Posted by Mr Horse View Post
    Do you have Sun Ringle SRC hubs? If so and you determine that that's where the noise is coming from I recently dealt with a very aggravating pawl issue.....I'll spare you the details and suggestions until they are requested.


    No I have the Fat Lab hubs. I figured the newer 2015/2016 bikes with the 12mm through axle would have helped flexing issues on the back end but, from what you say my assumption may not be correct. Were you having the same issues with the Sun Ringle SRC hubs? From what I have been told by a bike shop that use to sell the Mayors is that the Hope or DT Swiss hubs seem to be the best upgrade second to the Onyx.
  • 11-02-2018
    Mr Horse
    Quote:

    Originally Posted by Devinthrillseeker View Post
    No I have the Fat Lab hubs. I figured the newer 2015/2016 bikes with the 12mm through axle would have helped flexing issues on the back end but, from what you say my assumption may not be correct. Were you having the same issues with the Sun Ringle SRC hubs? From what I have been told by a bike shop that use to sell the Mayors is that the Hope or DT Swiss hubs seem to be the best upgrade second to the Onyx.

    Tho I was really hoping to have someone to share my miseries with, it doesn't sound like we are having the a same issues.

    I had a virtually brand new rear hub develop a klunk. Started out very subtle and got progressively worse. After multiple tries, I'm not sure what was causing the issue as the pawls, spring and ring all looked perfectly normal. Hayes makes a modified pawl set that I've installed and it's all better now (fingers crossed)

    On a positive note, I've become an expert at disassembling/ assembling Sun Ringle hubs.
  • 01-26-2019
    reckhard
    Quote:

    Originally Posted by Devinthrillseeker View Post
    I have a 2014 Mayor and had the exact same thing happen. Its the rear hub driver. The issue is that the rear axle is not stiff enough so when the driver is under high load it actually flexes causing the pawls to be exposed to load unevenly (more on one side of the pawl) and then due to all of the load being on only half of the pawls contacting surface, the pawls chip. Fatlab tried rectifying the issue with upgrading the aluminum axle to a steel one, which helped make the hub last longer but, it still fails eventually (about 20 rides or so). I have has this happen about 5 times and I just keep replacing the pawls. Every time I replace the pawls, the cracking sound does away for a while but, it eventually comes back and acts like the bike is jumping out of gear now and then.

    I hope this helps.
    Cheers,
    DA

    Where are you getting replacement pawls? I'm having the same issue with my fatlab hubs, although I'm able to go about 1000km per set of pawls. I've replaced the aluminum axle with the steel axle, and gone through two sets of pawls. I'm now again needing to replace them and am either going to get a couple sets or get a new hub and bail out on this flawed product.
  • 01-26-2019
    ADKMTNBIKER
    Quote:

    Originally Posted by reckhard View Post
    Where are you getting replacement pawls? I'm having the same issue with my fatlab hubs, although I'm able to go about 1000km per set of pawls. I've replaced the aluminum axle with the steel axle, and gone through two sets of pawls. I'm now again needing to replace them and am either going to get a couple sets or get a new hub and bail out on this flawed product.

    I replaced a set too. I think Alex sent them from RSD.